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Machinist

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AVG. SALARY

$48,940

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EDUCATION

High school preferred +

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JOB OUTLOOK

Stable

Real-Life Activities

Real-Life Communication

Before machinists can begin machining a part, they must set up the tools properly. This involves many precise steps in order to make sure the machine cuts straight and smooth and at the right depth.

This afternoon you are going to be calculating the tool angles on a lathe. The high-speed steel cutter on the lathe must be positioned at different angles for the different kinds of metals it will be cutting.

You will need to set the side clearance angle, the front clearance angle, the back-rake angle and side-rake angle on the cutter for each different type of metal you will be using.

Use the following table to figure out what angles you will need:

MaterialSide Clearance
Angle
Front Clearance
Angle
Back-rake
Angle
Side-rake
Angle
Cast iron108814
Copper148825
Brass, soft10800
Bronze, hard10865
Aluminum1283515
Steels:
2315 nickel alloy1081515
1035 carbon steel1281515
1045 carbon steel1081515
X1315 screw stock1281515

Questions:

  1. What will you do differently to cut 1035 carbon steel rather than cutting 1045 carbon steel?
  2. What metal requires the largest side-rake angle?
  3. You've just cut a bronze piece. How will you have to change the angles to cut something from cast iron?
  4. How are the angles required for cutting aluminum similar to angles required for cutting X1315 screw stock? How are they different?

"Communication in this field is important for two reasons," says mechanical engineer-in-training Elaina Roberts. "So that you can communicate with your fellow shopmates to optimize your learning potential, and so that you can communicate with your fellow shopmates to establish a safe working environment."

Want to learn more? Check out this URL:

American Machinist
Internet:http://www.americanmachinist.com/

Contact

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  • 1-800-GO-TO-XAP (1-800-468-6927)
    From outside the U.S., please call +1 (424) 750-3900

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